An electroplating power supply is a device that converts AC power (main frequency) into DC power of different voltages, frequencies, and waveforms. Thyristor rectifiers primarily utilize rectification technology, while high-frequency switching power supplies employ both rectification and inversion technologies. An electroplating power supply mainly consists of a main circuit and a control circuit.
Types of Electroplating Power Supplies
1. According to the cooling method, they can be divided into water-cooled high-frequency electroplating power supplies and air-cooled high-frequency electroplating power supplies;
2. According to output power, they can generally be divided into conventional high-frequency electroplating power supplies and high-power high-frequency electroplating power supplies or non-standard high-power electroplating power supplies. The former is manufactured according to the electroplating power supply required for normal electroplating production. The latter, production is customized according to the customer's actual needs. The required power level can be determined based on the production line length, electroplating tank size, type of electroplating, and size of the workpiece.
3. According to the electroplating content, high-frequency electroplating power supplies can be divided into the following types: high-frequency imitation gold electroplating power supplies (used in various imitation gold electroplating processes), high-frequency electroplating power supplies for hard chrome plating (high-frequency switching power supplies), high-frequency electroplating power supplies for plating (nickel, zinc, rare earth elements, etc.), and high-frequency electroplating power supplies for other functions (electrolytic polishing, electroplating oxidation, electrolytic oxidation, etc.).
4. In addition, there are high-frequency electroplating power supplies for experimental electroplating and high-frequency electroplating power supplies for normal production.
Advantages of Electroplating Power Supplies
1. Small size and light weight: The size and weight are 1/5 to 1/10 of that of a thyristor electroplating power supply, making it easy to plan, expand, move, maintain, and install.
2. Excellent Energy Saving: Switching power supplies utilize high-frequency transformers, significantly improving conversion efficiency. Under normal conditions, they offer over 10% higher efficiency than thyristor-based systems, and over 30% higher efficiency under loads below 70%.
3. High Output Stability: Due to their fast system response (microsecond level), they exhibit strong adaptability to changes in mains power and load, achieving output accuracy better than 1%. The high efficiency of switching power supplies leads to high control precision, which is beneficial for improving product quality.
4. Easy Output Waveform Modulation: Due to their high operating frequency, output waveform adjustment is relatively inexpensive, allowing for easy modification of the output waveform according to user process requirements. This significantly improves work efficiency and enhances product quality.
In conclusion, there are many types of electroplating power supplies, and their advantages, such as energy saving, environmental friendliness, and high output stability, make them widely applicable in the electroplating industry, meeting the needs of diverse users.
YIBENYUAN DC power supply manufacturers:
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With customized input and output voltage and current, our offerings range from 0V to 2000KV DC and 0A to 20000A. We provide AC-DC solutions for the motor category or electrical appliances testing or Lab testing, electrochemistry, electrolysis, electroplating, and anodizing.
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